Continuous Dyeing

Dyeing of carpet (greige) while it travels continuously through a dye range. The process is frequently referred to by the name of one of the prime machinery manufacturers, Eduard Kuster (pronounced "Kooster"). Continuous dyeing can produce multicolored or solid-colored carpet. Multicolored carpet is achieved by using cross-dyeable yarns or with various accessories that can give a pattern or overprint. Advantages include large dye lots, relatively low cost and color flexibility. However, this method is more critical than beck dyeing or yarn dyeing for side-to-side matching consistency (the carpet must be installed in roll sequence). (See "Dye methods.")