| ... anything goes! line of
carpets, a high-performance collection noted for enduring extraordinary
"torture tests." beautiful as well as incredibly durable, anything
goes! carpets utilize proprietary yarn systems and unique construction
techniques to achieve the highest performance standards in the industry... |
| ...rpets come in various designs ranging from traditional floral motifs to abstract and geometric patterns.
the durability factorquality is not just skin-deep with the queen carpet. with high-quality yarn and superior manufacturing processes, these carpets are engineered to withstand heavy foot traffic and are resistant to stains and fading. most of the options in this collection come with a warra... |
| ...tion of hand-hooking rugs dates back to the 19th century, and claire murray has skillfully carried this art into the modern era. the process is meticulous, with artisans using a hook to pull loops of yarn or fabric through a stiff woven base such as burlap, linen, or rug warp. the result is a highly durable and dense pile that can showcase intricate patterns with a level of detail akin to a painte... |
| ...ontinuous strand.
mr. bascom patented the manufacturing process bocs (bonded oriented continuous
strand) that orcon uses to create these highly advanced materials. in this
process, two sets of yarn are laid down perpendicularly on a substrate
(typically ultra-thin polymer film) and then bonded in place with an adhesive.
the adhesive process ensures that the yarns are fully integrated in... |
| ...ork, and burnout. these patterns offer a blend of contemporary design with cozy, inviting elements, making them ideal for creating comfortable and dynamic work environments. the use of thrive® matter yarn by universal fibers ensures that this collection is as sustainable as it is stylish.
technical specifications and exclusive featuresmilliken modular carpet products are engineered to exceed the ... |
| ...ating lace:
made with the highest quality standards.
single-jacquard lace has unique depth and texture, with crisp pattern detail and
excellent clarity.
double-jacquard lace, knitted with more yarn, offers even greater pattern
definition and with more substantial weight.
alpine lace is produced by a specialized process which gives it moredimension
and loft.
clipped embroidery lace is ... |
| ...ot.
the polypropylene fiber, in a wilton woven construction, is a great example of
how carpet fibers can serve busy lifestyles, as they are very durable and easy
to clean. the two-ply, heatset yarn has the resiliency to withstand active use
and keep its good looks. it also resists stains, dirt and sun fading. these rugs
are great because they're designed to enhance many styles of living... |
| ...yond conventional repellents that only protect the surface
of the carpet. with r2x, carpets are armed with total fiber coverage, offering
complete protection from the top to the bottom of the yarn. this total fiber
coverage offers unprecedented protection against household spills and everyday
soiling. with r2x, spills that reach the base of the yarn don't penetrate and
wick bac... |
| ...leader.
materials and craftsmanshipwhat sets rhody rug apart from its competitors is its commitment to using high-quality, sustainable materials. sourcing locally, the brand focuses on using premium yarns and fibers that not only give the rugs their unique texture but also ensure longevity. the craftsmanship is exemplary, reflecting a dedication to maintaining old-world techniques while innovatin... |
| ...r the hospitality industry quality designs and exceptional
service for guestrooms and public area carpet.
as a vertically integrated mill, located in dalton georgia, we provide custom
designs, yarn extrusion, tufting, dyeing and coating. with our state-of-the-art
tufting equipment, which includes multi-level cut loop, infinity loop, loop
scroll, enhanced loop, computer yarn placement, p... |
| ...ol and enhance every step of the sunbrella production process. we begin
with proprietary polymer chemistry and apply technical precision at every step
of the production process – fiber formation, yarn manufacturing, weaving and
finishing. we deliver a product no one thought possible a mere 45 years ago –
and that's just the beginning... |
| ...cl) for well defined
textural patterns, dense enhanced graphic loop equipment for stylized tip-shear
carpets, precision cut/uncut and cut pile graphic styles.
we utilize many high performance yarns including primarily aquafil solution dyed
continuous filament nylon which provides outstanding traffic and maintenance
performance. aquafil utilizes 20% post industrial recycled fiber and is... |
| ...eaving uses a unique technique that allows for vibrant,intricate designs with an almost unlimited color palette. this method isdistinct from other carpet manufacturing processes because each piece of yarn isindividually woven into place, allowing for precise, high-definition patternsthat are durable and long-lasting. brintons has maintained the essence of thistraditional craft while incorporating ... |
| ...7 years she has spent in the industry.
all american cottage handmade rugs and decorative throw pillows are of
original copyrighted designs utilizing her amazing american based color
palettes. yarns are dyed to our specifications before prototypes are executed.
our products are not bought “off the shelf” as is the current practice of most
manufacturers. our designs span a wide variety o... |
| ...ice. the brand expanded its offerings to include a broad spectrum of styles ranging from luxurious and elegant to modern and casual. dalyn's rugs are created with various materials, such as synthetic yarns for durability and natural fibers for a touch of eco-friendly charm.
dalyn rug company prides itself on its versatility and its four-step custom rug program, which exemplifies the brand’s commi... |
| ...stry leader, capable of meeting a wide array of customer needs.
quality over quantitythe first thing you'll notice about joy carpets is the exceptional quality of their products. they use high-grade yarn and employ precision tufting techniques to ensure durability. many of their carpets are also treated with advanced solutions to make them stain-resistant, anti-microbial, and easily cleanable—ess... |
| ...the new gulistan is part of a larger company. the parent company is lonesome
oak trading company based in eton, ga. -lonesome oak trading company or lotc,
has been producing carpets and yarns for over 25 years. lotc has three basic
business units; yarn conversion, commission tufting/broadloom packages and the
direct selling brands of lonesome oak and gulistan.
... |
| ...rtex broadloom carpet and runners offer distinctive designer styling and
luxurious construction enhancements at remarkably affordable price points. from
pure wool to specially blended proprietary yarn systems like our woolsoft
... |
| ...iful, top-quality rugs, carpets, and home accessories for homes around the world.
kaleen is headquartered in mumbai, india, and has three manufacturing units in bikaner, mirzapur, and panipat where yarn rugs and broadloom are produced and shipped, using various international operations, and our united states office and distribution center in dalton, georgia. kaleen's point of pride and commitmen... |
| ... multi-level tip sheared loop, among others.
backings: nexus® modular, polyester felt cushion, and advance modular backings ensure durability and performance.
dye methods: solution dyed, solution/yarn dyed, and beck dyed options provide flexibility in color and design.
these options enable architects and designers to create visually compelling spaces that reflect their clients' brand identi... |
| ... carpets gained fame for their intricate designs and superior quality. what sets axminster carpets apart is their unique weaving process. unlike other carpets, axminster weaves the individual colored yarns together, creating a robust and vibrant design that is both beautiful and hard-wearing.
unmatched quality and durabilityone of the primary reasons homeowners opt for axminster carpets is their ... |
| ...or a special room to carpet an axminster rug definitely makes a statement.
axminster looms - these looms produce oriental design rugs. the rugs are constructed through the utilization of three basic yarns: face or pile yarns, warp yarns, and filling or weft yarns. on the axminster looms the face yarn is introduced to the loom by spools threaded into tube frames. the pattern of the axminster rug i... |
| ...m generation to generation. above all, they are an object of beauty, with the unmistakable warmth, richness of texture, and depth of color they only can deliver.
braided rugs are made from braids of yarn or fabric which are coiled and then sewn together into mostly oval shaped rugs. braided rug handcrafting started in new england in the early 1700's and spread across the us as settlers moved west... |
| ...chenille rugs are soft and luxurious floor coverings characterized by their plush, velvety texture and rich, tactile feel. made from chenille yarn, which is crafted by weaving together short, fuzzy fibers, these rugs offer a distinctive softness and comfort underfoot. available in various sizes, colors, and patterns, chenille rugs often feature subtle, elegant designs that enhance their cozy appea... |
| ... choosing the right product for their projects.
understanding tufted carpetingtufted carpeting is a popular choice in the commercial sector due to its manufacturing process, which involves inserting yarn through a backing material. this technique offers a balance of cost-effectiveness and quality, making it a go-to option for various commercial environments.
benefits of tufted carpeting in comme... |
| ... pile carpet is characterized by its construction, where the fibers are cut to the same height and allowed to tuft slightly. this process creates a dense, soft surface that is inviting underfoot. the yarn used can be of various types, including nylon, polyester, wool, or a blend, each contributing unique characteristics to the carpet.
types of cut pile carpet
textured plush: ideal for hiding ... |
| ...decision-making for various commercial spaces.
understanding patterned commercial cut pile carpeting:commercial cut pile carpeting, known for its durability and luxurious feel, is crafted by cutting yarn loops to create an upright pile. this technique offers a softer surface underfoot compared to its loop pile counterparts. when enhanced with patterns, these carpets transform into versatile floor... |
| ..., design possibilities, and maintenance, thereby providing a comprehensive overview for professionals in the field.
understanding loop pile carpetingloop pile carpeting is characterized by its uncut yarn loops, which create a smooth, consistent surface. this type of carpeting is crafted by weaving or tufting yarn through a backing and leaving the loops intact, as opposed to cutting them like in c... |
| ...rcial floor covering buyers with a comprehensive understanding of its benefits, applications, and considerations.
understanding loop pile carpeting:loop pile carpeting is characterized by its looped yarns, which are tufted into the backing material to create a smooth, uncut surface. this construction method enhances the carpet's durability, making it an ideal choice for high-traffic commercial sp... |
| ...ding loop pile textured carpetingloop pile carpeting is characterized by its looped fibers, which are uniform in height and uncut. this configuration distinguishes it from cut pile carpets, where the yarn tips are cut. the loop pile texture adds a distinctive tactile experience and visual depth, making it a popular choice in commercial settings.
durability and performanceone of the primary advant... |
| ...ng their features, benefits, and considerations, making it an essential guide for anyone in the market for new flooring.
understanding cut pile carpetcut pile carpet is a type of carpeting where the yarn loops are cut, giving the carpet a soft, plush texture. this is in contrast to loop pile carpets, where the loops are left uncut. the cutting process results in individual yarn tufts standing upr... |
| ...fiber is carpet's basic ingredient.
the four basic fibers used in carpets today all have their individual strengths.
even more importantly, they all make excellent carpets. your ultimate choice
will be determined by the characteristics that are most important to you.
although some carpets are made of blends, most are made entirely of one of the
following four fibers:
nylon
nylon is ... |
| ... benefits, design possibilities, and considerations for selection and maintenance.
understanding fusion bonded carpetfusion bonded carpet is a unique type of carpet manufactured by fusing individual yarns into a backing material. this process creates a dense, resilient surface that is ideal for high-traffic areas. the key components of fusion bonded carpets include:
yarn type: typically made ... |
| ...s well as in
local museums, libraries, and community centers across north america.
rug hooking uses a hand hook, similar in shape to a crochet hook to form a
looped pile from fabric strips or yarn on an even-weave base fabric. punch
needles and speed hooks are also used to make hooked rugs, although the hooking
techniques and rug appearance differ. rug hooking is not the same as
latc... |
| ... with age appropriate games and adventures. they are manufactured with not only durability in mind, but also the comfort of the child. they are generally color-fast by being made with a solution dyed yarn which will be able to be cleaned easily with common household cleaners.
kid rugs can involve math problems, alphabet and spelling, games such as tic-tac-toe, road rally adventures, scenic design... |
| ...ehensive overview of loop pile carpet, helping both homeowners and interior decorators make informed decisions.
what is loop pile carpet?residential loop pile carpet is a type of carpeting where the yarn is looped and left uncut on the surface. unlike cut pile carpets, where the fibers are cut, loop pile carpets maintain a series of uncut loops. this unique construction gives it distinctive prope... |
| ...s well as the design flexibility allow for a wide marketability and as a result, there is virtually any style, size, color and pattern available today. prices vary according to manufacturing process, yarn type, etc., but they typically all stay in the affordable range of most if not all consumers.
the durability of machine made rugs makes them very popular for families with children and pets. sol... |
| ...own in brazil and east africa, sisal is the leaf fiber of the plant
agavesisalana. the fibers are extracted by crushing the pulpy leaf and then are
washed, dried and graded before being spun into yarn. sisal also takes color
well and can be dyed. the quality of sisal floor covering depends on the origin
of the sisal and sophistication of the manufacture. european - manufactured
sisal are... |
| ...o grey hills rug above, is made from all natural colors. meaning their were no commercial or vegital dyes used. the variations in the colors is made by expertly spinning different shades of wool into yarn. the black comes from sheep that produce black wool, the white from sheep that produce white wool, and the different shades of grey come from a combination of both. this style of rug is very time... |
| ...ons of europe, this enchanting rug is stitched in pure wool and available in a wide variety of sizes and styles.
needlepoint is more accurately described as an embroidery rather than a weave. woolen yarn threaded through a needle is stitched by hand into a cotton meshed canvas which is stretched horizontally between wood poles. while there are a multitude of variations on the needlepoint stitch, ... |
| ...offering a sustainable alternative to traditional carpet manufacturing. the process of creating these carpets involves collecting and breaking down used materials, which are then transformed into new yarns and fibers, ready to be woven into fresh, eco-friendly carpets.
benefits of choosing recycled carpet
environmental impact: the primary advantage of recycled carpets is their reduced environ... |
| ...o the density of its fibers and affects both the look and feel of the carpet. the main types are loop pile, cut pile, and a combination of the two known as cut-and-loop pile.
loop pile: unsheared yarn loops create a durable, easy-to-clean surface, perfect for high-traffic areas.
cut pile: this type includes plush, saxony, frieze, and textured carpets, offering a softer feel underfoot.
cut-... |
| ...erm "saxony" often refers to a traditional, smooth, and plush carpet, but the textured variety adds a twist to this classic style. saxony textured carpets are distinguished by the slight twist in the yarns, which creates a more varied surface. this texture not only adds visual depth but also helps in masking footprints and vacuum marks, making it a practical choice for busy households.
the compos... |
| ...ale hotels, corporate offices, and other premium commercial settings.
the art of velvet weavingwoven velvet carpeting is crafted through a meticulous process that intertwines thousands of individual yarns to create a dense, plush surface. this technique, which has evolved over centuries, involves double weaving where two layers of fabric are woven simultaneously. the layers are then cut apart, re... |
| ...fessionals in the field.
the craftsmanship of woven carpet:woven carpet is traditionally produced on a loom, similar to fabric. this method involves interlacing warp (vertical) and weft (horizontal) yarns, resulting in a highly durable and stable structure. the two primary types of woven carpet are wilton and axminster, each distinguished by its unique weaving process and design capabilities. wil... |
| ... with a discerning eye for enduring elegance.
the xtra collections boast sophisticated styles, distinct patterns, innovative color combinations, and comfort achievable only through their proprietary yarn systems.
godfrey hirst’s creative palette of these distinctive components enables us to deliver genuine novelty in design and performance unparalleled in the industry.
all their xtra collection... |
| ...to clean and ensuring their longevity, allowing you to enjoy beautiful living spaces without worry.
their xtra collection awakens infinite design possibilities by blending the finest, most exclusive yarn to create fashionable and exceptionally performing floors. supported by the all pet protection and warranty, xtra ensures a beautiful and effortless life by covering all pets and all accidents, a... |
| ...rustic revival will rejuvenate any décor with a new look. a tonal assortment that incorporates four yarns creates a great visual in any room. the 16-color palette is natural and compelling. its soft comfort and easy care are irresistible.
smartstrandluxuriously soft and with built-in stain resistance, smartstrand® silk carpets use the most advanced fiber innovation to create worry-free beauty and... |
| ...e entire fiber is protected, from base to tip, against stains. there is simply no better stain and soil protection in the flooring industry. with r2x, you have complete protection from the top of the yarn to the bottom. this total fiber coverage offers unprecedented protection against household spills and everyday soiling. r2x repels stains, giving you more time to respond to an accident, making i... |
| ...this lcl (level cut and loop) pattern is a very striking and fashionable “fabric” for the floor, with random combos of texture and color, and is designed with so soft™ solution-dyed pet yarn. available in 9 harmonious color combinations... |
| ....
at the intersection of art and innovation. colorburst technology takes a more elaborate approach to bring more color to the face of carpet. traditionally, color variation was limited to only three yarn color combinations. however, with the innovation of colorburst, we double the number of yarn color combinations that ultimately give carpet a more natural, blended look. vibrant coloration accent... |
| ...oom.
choose an area rug that will perform well, with the right combination of density and fiber. the denser the pile (with closer tufts or stitches), the better your area rug will wear.
synthetic yarns – nylon, polyester, acrylic and polypropylene – and the naturals – wool and cotton – are durable, soft and easy to clean.
you’ve got to hand it to machine-made area rugs; they may look strikin... |
| ... pattern, and vice versa. florals, plaids, stripes and other patterns can all work together providing they have size distinction and coordinate in color.
texture adds depth - a rug with looped pile yarns or a combination of cut pile and looped pile yarns atop a smooth surface hardwood floor creates another layer to the design and gives complexity to what would otherwise be a flat palette of colo... |
| ...ur products – correlate, continuum,
metri ii, filament lvt – that go from open space to private space.
correlate is a plush colorpoint tile in which refracted angles and planes of
tip- sheared yarns and speckled loops interact in surprising configurations.
continuum is composed of sectional ridges encapsulating various tonal textures,
and can be available as both carpet tile and powerb... |
| ... dispel these myths and share the creative possibilities that printed carpet offers.
what is printed carpet?
there are several common processes used to add color and patterns to commercial carpet:
yarn dyeing - this is the process of coloring white yarn, with each fiber dyed a single color before being tufted into carpet. yarn dyeing typically adds a single color to each fiber, but a process kn... |
| ...we learned that "excess access" is a non-profit that takes surplus materials and re-purposes them for other uses. in our case, waste wool yarn will soak up oil!!
we generate leftover wool yarns on every production run, and had over 3,000 pounds of wool that we could dispatch to the cause immediately.
excess access is requesting any natural fibers toward the cause. for more information v... |
| ...inmaster tactesse bcf nylon fiber, classic chic combines touchable softness with lasting beauty and offers excellent value.
creative allure
creative allure’s combination of solid and barber pole yarn creates a fascinating visual texture in a casual style. a comfortable, easy to live with color palette of 21 contemporary hues adds to this cut pile frieze’s visual appeal. creative allure is cra... |
| ...d zanzibar vibrations.
belize vibrations
belize vibrations hums with punch and visual character. this low-level loop pile carpet offers a big dose of style and color: it combines two solid color yarns in a beautiful natural sisal weave. woven of premium, sustainable and renewable new zealand wool, belize vibrations is easy to maintain, will last for years and is incredibly soft. this carpet p... |
| ... with pops of sheen morphing and shifting throughout the floor. offered in complementing 12-inch x 36-inch plank and traditional 24-inch x 24-inch formatted styles, iconic earth features new metallic yarns allowing for a unique lustrous effect that mimics the look of oxidized minerals. for a comprehensive flooring solution, use iconic earth alongside mohawk group’s coordinating lvt products also f... |
| ...the ‘crafting the yarn’ video is the latest in our fleece to floor series, outlining the manufacturing process of our yarn. in the 1950’s, brintons invented the 80 percent wool, 20 percent nylon blend, which is now the global standard for carpet around the world. the blend combines the comfort of wool with the strength and durability of nylon.... |
| ...talisman carpets offers the design industry the ability to select and recolor any of the graphic or computer yarn placement patterns from our library in our interactive design studio page on this site. once you have the desired color you can save it as a pdf file and forward it to us.
at that point we will produce a custom sample for final approval. samples can be completed in about 7 business ... |
| ...Mass per unit area of the pile yarn including buried portions of the pile yarn. In the U.S., it is usually expressed as ounces per square yard... |
| ...Fabrics and yarns that make up the back of the carpet as opposed to the carpet pile or face. In tufted carpet:
Primary backing - A woven or nonwoven fabric in which the yarn is inserted by the tufting needles.
Secondary backing - Fabric laminated to the back of the carpet to reinforce and increase dimensional stability.
In woven carpet, the backing is the "construction yarns" which are inte... |
| ...Loop-pile carpet tufted with thick yarn, such as wool, nylon or olefin. Often having random specks of color in contrast to a base hue, this floor covering has a full, comfortable feel, while maintaining an informal, casual look. Currently, this term has expanded to describe many level or multi-level loop carpet styles... |
| ...Continuous strands of synthetic fiber formed into yarn bundles of a given number of filaments and texturized to increase bulk and cover. Texturizing changes the straight filaments into kinked or curled configurations... |
| ...A carpet fabric in which the face is composed of cut ends of pile yarn... |
| ...A carpet fabric in which the face is composed of a combination of cut ends of pile yarns and loops... |
| ...Refers to the amount of pile yarn in the carpet and the closeness of the tufts. In general, the denser the pile, the better the performance... |
| ...Pronounced "free-zay," this tightly twisted yarn gives carpet a rough, nubby appearance... |
| ...Hairy effect on fabric surface caused by fibers slipping out of the yarn with wear or wet cleaning... |
| ...The process that sets the twist by heat or steam, enabling yarns to hold their twist over time. Important in cut pile carpet. Most nylon, olefin and polyester cut pile carpets are heat-set... |
| ...A carpet construction in which the yarn on the face of the carpet forms a loop with both ends anchored into the carpet back. The pile loops are of substantially the same height and uncut, making a smooth, level surface... |
| ...Brightness or sheen of fibers, yarns, carpet or fabrics... |
| ...The visible surface of carpet consisting of yarn tufts in loop and/or cut configuration. Sometimes called "face" or "nap"... |
| ...Loss of pile thickness by compression and blending of tufts caused by traffic and heavy furniture. The tufts collapse into the air space between them. This may be irreversible if the yarn has inadequate resilience and/or the pile has insufficient density for the traffic load. Frequent vacuuming will lift the pile for longer carpet life... |
| ...Luxuriously smooth-textured carpet surface in which individual tufts are only minimally visible and the overall visual effect is that of a single level of yarn ends. This finish is normally achieved only on cut-pile carpet produced from non-heat-set singles spun yarns by brushing and shearing. Sometimes called "velvet-plush.... |
| ...1. A single-end component in a plied yarn. 2. The number that tells how many single ends have been ply-twisted together to form a plied yarn, e.g. two-ply or three-ply... |
| ...A cut-pile carpet texture with twisted yarns in a relatively dense, erect configuration. The effect is well-defined tuft tips... |
| ...A method of finishing edges of area rugs by use of heavy, colored yarn sewn around the edges in a close, overcast stitch... |
| ...Protrusion of individual tuft or yarn ends about the pile surface. May be clipped with scissors... |
| ...Short lengths of fiber that may be converted into spun yarns by textile yarn spinning processes. These spun yarns are also called "staple" yarns. For carpet yarns spun on the common, modified worsted systems, most staple is six to eight inches long. Staple fiber may also be converted directly into nonwoven fabrics, such as needlepunched carpet... |
| ...Stitches per inch. Number of yarn tufts per running inch of a single tuft row in tufted carpet... |
| ...Carpet manufactured by the insertion of tufts of yarn through a carpet-backing fabric, creating a pile surface of cut and/or loop ends... |
| ...The winding of the yarn around itself. Should be neat and well-defined. A tighter twist provides enhanced durability... |
| ...Carpet produced on a weaving loom in which the lengthwise yarns and widthwise yarns are interlaced to form the fabric, including the face and the backing... |
| ...The number of single yarns twisted together to form a plied yarn... |
| ...Nylon polymer that has been modified chemically to make the fiber receive acid dyes. Acid dyeable yarns are available in different dye levels (light, medium and deep)... |
| ...Also known as air-interlaced, commingled, or heathered. A method of producing yarn in which BCF yarns are "locked" together by air jets at regular intervals. The resulting yarn is characterized by a heather appearance. Air-entangling is used with solution dyed yarns and yarns with different dye affinities (for use in piece dyeing or yarn dyeing)... |
| ...An oven-like apparatus for use in yarn heatsetting operations. Under pressure in a superheated steam atmosphere, yarn is given a "memory" of its twist. Autoclave heatsetting is a batch, not a continuous, method.
An apparatus for making polymer under heat and pressure... |
| ...The weight of pile yarn in a unit volume of carpet. It is expressed in ounces per cubic yard in the formula: Density = pile yarn Weight (in ounces per square yard) times 36 divided by pile Thickness or pile Height (in inches). Average pile density factors for commercial carpets range from 4200 to 8000. D = W x 36 / T or ... |
| ...A weaving method originating in the eighteenth century in Axminster, England. In this method, individual pile tufts are inserted from spools of colored yarns, making possible an almost endless variety of colors and geometric or floral patterns... |
| ...An abbreviation for Bulked Continuous Filament yarn referring to synthetic fibers in a continuous form. BCF yarn can be used in cut or loop pile construction... |
| ...A large cylinder on which carpet yarns, usually pre-dyed, are wound prior to feeding onto tufting, weaving or fusion bonding equipment... |
| ...Loss of color by a fabric or yarn when immersed in water or a solvent, as a result of improper dyeing or the use of dyes of poor quality. Fabrics that bleed will stain white or lightly shaded fabrics that come in contact with them when wet... |
| ...A mixture of two or more fibers or yarns... |
| ...The mixing of staple fibers before they are carded, drafted and spun into yarn. Blending is done for consistency in the final yarn and is a critical step to avoid "streaks" in a carpet... |
| ...First-quality fiber and yarn backed by the manufacturer to have special attributes and value... |
| ...Also known as crimping or texturizing. Bulking imparts texture/fullness to the fiber or yarn during production. Bulking is done to increase the coverage and bloom the yarn will have in the carpet face. Bulking also adds to fiber resiliency ("spring back"). (See "Texturizing."... |
| ...A yarn formed by twisting together two or more plied yarns... |
| ...tep after blending in the staple spinning process which combs out the loose fibers and arranges them in orderly strands called sliver. Sliver is drawn and blended, then twisted and further drawn into yarns... |
| ...Nylon polymer that has been modified chemically to make the fiber receptive to cationic (basic) dyes. Cationic dyeable yarns are used in conjunction with acid dyeable yarns to produce multicolors in piece dye methods... |
| ... of the prime machinery manufacturers, Eduard Kuster (pronounced "Kooster"). Continuous dyeing can produce multicolored or solid-colored carpet. Multicolored carpet is achieved by using cross-dyeable yarns or with various accessories that can give a pattern or overprint. Advantages include large dye lots, relatively low cost and color flexibility. However, this method is more critical than beck dy... |
| ... nylon or olefin. Nylon and olefin are made by extruding molten polymer through a spinnerette (similar to a showerhead). The fibers are cooled, then stretched and textured into bundles referred to as yarn. This yarn can be plied or commingled with other yarn and then tufted... |
| ...The process of applying heat to yarns to "set" or retain bulk, twist and spring introduced by spinning and/or twisting. Continuous heatsetting can be applied to staple or continuous filament yarns. The two primary types of continuous heatsetting equipment are the Superba, which uses steam and pressure, and the Suessen, which uses dry heat. (See "Heatsetting."... |
| ...The yarn numbering system based on length and weight originally used for cotton yarns and now employed for most staple yarns. It is based on a unit length of 840 yards, and the count of the yarn is equal to the number of 840-yard skeins required to weigh one pound. Under this system, the higher the number, the finer the yarn. A typical carpet yarn might be a three cotton count two plied, written a... |
| ...The rack or frame located behind a tufting machine which holds the cones of pile yarn that feed into the needles of a tufting machine... |
| ...rl relative to the fiber axis. Most synthetic fibers, both staple and filament, used in carpets are crimped. Fiber crimp increases bulk and cover and facilitates interlocking of staple fibers in spun yarns. (See "Texturizing."... |
| ...The resistance of transfer of colorant from the surface of a colored yarn or fabric to another surface, or to an adjacent area of the same fabric, principally by rubbing... |
| ...The collapsing of pile yarns, resulting in carpet matting and loss of resilience. This form of carpet failure usually occurs in the areas of heaviest traffic. It is also called "matting" and "walking out." It can be minimized by the use of more resilient fibers, denser construction, somewhat higher weight and (in cut pile) with higher tuft twist and proper heatsetting... |
| ...A weight-per-unit-length measure of filament fibers or yarns. Denier is numerically equal to the weight in grams of 9,000 meters of fiber. Denier is a direct numbering system in which the lower numbers represent the finer sizes and the higher numbers the coarser sizes. In the U.S., the denier system is used for numbering filament yarns and man-made fiber staple (but not spun yarns)... |
| ...The total weight of the face (above the backing) yarns in the carpet... |
| ...A unit of matter, either natural or man-made, which forms the basic element of fabrics. The term refers to units which can be spun into a yarn or felting and can be processed by weaving, tufting, knitting or fusion bonding. Important properties include elasticity, fineness, uniformity, durability, soil resistance, luster, and denier... |
| ...Fabrication of carpet for a 6-foot-wide or modular tile. It uses a thermoplastic process that implants yarn in a liquid vinyl compound to two backing materials in a sandwich configuration. A knife splits the sandwich to create two carpets simultaneously. Spun yarn is used in this process, and only cut pile carpets are produced... |
| ...The number of ends of surface yarn counting across the width of carpet. In woven carpet, pitch is the number of ends of yarn in 27 inches of width; e.g., 216 pitch divided by 27 = 8 ends per inch. In tufted carpet, gauge also means the number of ends of surface yarn per inch counting across the carpet; e.g., 1/8 = 8 ends per inch. To convert gauge to pitch, multiply ends per inch by 27; e.g., 1/10... |
| ...A subtle multicolored effect produced by commingling yarns or spinning blended fibers of different colors together... |
| ...A frame of parallel wires (like needles) through which warp yarns are threaded. The heddle is raised and lowered to interlace face yarns... |
| ...A fibrous plant, native to India and Asia, which can be shredded and spun into yarn, used for backing in woven carpets, or itself woven into sheets and used as secondary backing on tufted carpet. In many applications, jute is being replaced by fiberglass, polypropylene or other synthetic fibers... |
| ...A fabrication process comprised of interlacing yarns in a series of connected loops with needles. Some carpet is produced by knitting, but it is generally categorized as woven carpet. In carpet knitting, as in weaving, pile and backing are produced simultaneously. Multiple sets of needles interlace pile, backing and stitching yarns in one operation... |
| ... There are two basic types of nylon: Type 6,6 nylon and Type 6 nylon. Nylon is produced in bulked continuous filament for use in loop carpets and cut pile carpets; and staple nylon which is spun into yarn for use in cut pile carpets. Nylon is the dominant fiber choice for commercial use due to its wear characteristics... |
| ...er, the polymer base creates a soft fiber which has poor resiliency, a lower melting point and poor texture retention as compared to nylon. The carpet fiber is available as bulked continuous filament yarn. Only when budget is the main consideration, lower life expectancy is anticipated, and long-term appearance retention is not a priority, olefin can be considered... |
| ...A method in which tufted carpet is dyed, as opposed to yarn dye methods in which color is added to yarn before tufting... |
| ... pigments, e.g., titanium dioxide, are dispersed in fiber polymers to produce delustered (semi-dull and dull) fibers. Colored pigments are added to polymer to create producer colored or solution dyed yarns... |
| ...A synthetic fiber, usually produced with staple fiber and spun yarns, that is used in some carpet fiber... |
| ...In woven carpet, this is the number of pile yarn tufts per running inch lengthwise. Called rows in Axminster and wires in Wilton and Velvet carpet. Analogous to "stitches per inch" in tufted carpet... |
| ...The edge of the carpet. Most commercial carpets are shipped with the selvage on. Residential carpet is usually trimmed to the face yarn. Also known as "selvedge.... |
| ...Singles yarn that has been skein dyed. Yarn is wound in skeins and dyed in dye vats. This method yields small to mid-sized dye lots, but has custom color advantages... |
| ...Yarn that is made up of short lengths of fiber, either synthetic staple or natural fibe... |
| ...Also called staple. Short lengths of fiber which have been chopped from continuous filament in lengths of 4" to 7 1/2". Staple fiber must be further processed (spun) into yarn before it can be tufted/woven into carpet. Nylon and polyester are examples of synthetic fibers available in staple form... |
| ...Number of yarn tufts per running inch along the length of the carpet (as opposed to the gauge which is the number of stitches across the width of the carpet)... |
| ...A trade name of a German manufacturing company and its continuous heatsetting process. In Suessen setting, dry heat is applied to twisted yarn. The heat builds bulk and locks twist into the thermoplastic fiber's "memory.... |
| ...A trade name of a French manufacturing company and its continuous heatsetting process. In Superba setting, steam and pressure are applied to twisted yarn. Heat and pressure are applied to build the bulk and lock twist into the thermoplastic fiber's "memory.... |
| ...Visible individual twisted cut yarn ends in a carpet surface. If, under heavy wear and pivoting, the tufts have been splayed open, the carpet is said to have lost its tip definition... |
| ...Weight (ounces) per square yard of the total carpet pile yarn, primary and secondary backings and coatings... |
| ...A type of woven carpet and the loom used to manufacture it. Wilton looms have jacquard pattern mechanisms which use punched cards/computer programs to select yarn color. The carpets are often patterned or have multilevel surfaces... |
| ...A continuous strand of fibers used in tufting, weaving and bonding to form carpet and other fabrics. Carpet yarn is often plied and may be either spun staple or continuous filament... |
| ...A number used to describe the size of the yarn. Denier is used for BCF yarns, and cotton count for spun yarns... |
| ...Applying color to yarns which are later used in making carpet. It can be in continuous yarn dyeing methods such as space dyeing or can be in batch methods such as skein dyeing... |
| ...The weight measure of the total bundle of filaments making up a yarn which indicate if the yarn is fine or coarse. Continuous filament yarns are sized by the denier or decitex system. Spun yarns are sized by the cotton count system... |
| ...Total amount of yarn used in the manufacturing of carpet. It is measured in ounces per square yard... |
| ...Rugs made by pulling yarns or fabric strips through a mesh backing. Many are designed in various colors to create a scene or design... |
| ...The yarn making up the tufts of the carpet... |
| ...describe the variations in color found within a single color in an Oriental carpet. Abrash is commonly seen in tribal nomadic rugs and in reproductions of them. Mild Abrash is caused by variations in yarn diameter native to nomadic dyeing and yarn spinning. Heavy Abrash is caused by the change over to a new dye batch. Generally Abrash is desirable in tribal carpets and undesirable in urban carpets... |
| ...Also called artificial silk it describes a yarn for weaving made from mercerized cotton that attempts to take on the appearance of silk. The fiber is very soft to the touch and is used to create a price category for smaller budgets whose tastes run toward expensive silk rugs. Rugs sold as silk as given a burn test to check for the presence of cotton... |
| ...A rug made by braiding yarn around a core and shaping it into a rug. Braids can be tubular (shaped around only one core, which forms a round braid) or flat (shaped around two core yarns, which makes a flat braid)... |
| ...A technique used for the duplicate manufacture of the finest urban rugs. The colors of the pre-dyed yarn are chanted rhythmically to assure that rugs are more perfect than rugs made with other techniques. Most fine carpets from Tabriz and Isfahan are made this way... |
| ...Synthetic dyes that use potassium bichromate to form a permanent bond between yarn and the dye. More widely used than vegetable dyes because they are colorfast... |
| ...A rug that is either entirely handknotted (finished with knots) or handtufted (yarn is pushed through the canvas using a tufting instrument). These rugs generally are made of wool or other fine materials such as silk. They are generally more expensive than machine-made rugs... |
| ...A rug made by using a hooking device (either a hand-operated one or machine one) to push and loop yarn through a canvas. This is either left looped (creating a "loop hook" or "latch hook" rug) or sheared to create an open pile... |
| ...In makig handmade, hand-knotted rugs, each piece of yarn is knotted through the back of the rug as it is incorporated into the rug. The higher the number of knots per square inch, the higher the quality of the rug... |
| ...A rug that is produced using an automtated loom for yarn placement and weaving. Fringe on these rugs may either be sewn into the rug or sewn on by hand later. Often made of polyproplyene, acrylic or wool, these rugs generally are less expensive than handmade rugs... |
| ...A weaving term for yarns in woven fabrics and carpets which run in the machine direction (or lengthwise). Warp yarns are usually delivered to a weaving loom from a beam mounted behind the loom. Woven carpets usually have three sets of warp yarns, which may be wound on three loom beams. These include stuffer warp for lengthwise strength and stiffness, pile warp which forms the carpet surface tufts,... |
| ...Carpet produced on a loom. Warp pile yarns intertwine with wires and backing yarns called warp yarns. These yarns are locked in with the weft yarns. Warp stuffer yarns are included to provide extra stability. Weaving is a slower, more expensive, labor-intensive fabrication method than tufting. Woven carpet is distinguished by intricate patterns and tailored, controlled textures... |
| ...Spinning method which produces bulky, hairy yarn, usually used for wool yarns. A series of cards, or large cylinders with comb-like teeth, straighten the fibres into a paralleled fibre webbing. This webbing is blended with other webbing, then spun into yarn... |
| ...Visual and tactile surface characteristics of carpet pile including such aesthetic and structural elements as high-low and cut-and-loop patterning, yarn twist, pile erectness or lay-over, harshness or softness to the touch, luster, and yarn dimensions... |
| ...A cluster of yarns drawn through a fabric and projecting from the surface in the form of cut yarns or loops. (See also Cut pile, Cut and loop pile, Level loop pile, Loop pileand Multilevel loop pile... |
| ...A method of carpet manufacture in which surface yarns are sewn or "punched" through a primary backing material. The needles of the tufting machine form loops which are hooked by loopers on the underside of the backing material and which remain loops in level or textured loop carpet. Alternatively, the loops are tufted and cut with knives to create cut pile carpet. The tufted fabric is then coated ... |
| ...Most common yarn ply. Two single yarns are twisted together, then heatset to maintain their twisted configuration. Can be used in either cut or loop pile carpet... |
| ...Also called zigzag crimp, this is a two-dimensional crimp that gives yarn cohesion, texture and bulk... |
| ...One yarn end of either continuous filament yarn or spun yarn. Singles yarn is most often plied (or twisted) with additional singles yarns to create a "two-ply," "three-ply" or "four-ply" yarn bundle... |
| ...Polypropylene, a polyolefin stiffer than the cheaper polyethylene, is used to produce carpet yarns because it is still less expensive than the other materials used for carpets. It is difficult to dye and does not wear as well as wool or nylon.
Polypropylene, sometimes referred to simply as "olefin", is commonly used to construct berber carpets. Large looped olefin berber carpets are us... |
| ...Wool carpet has excellent durability, can be dyed easily and is fairly abundant. When blended with synthetic fibres such as nylon the durability of wool is increased. Blended wool yarns are extensively used in production of modern carpet, with the most common blend being 80% wool to 20% synthetic fibre, giving rise to the term "80/20". Wool is relatively expensive and consequently it only compr... |